Robotic workplace for sand mold processing for casting blocks

• Siemens ET200SP safety PLC, 1x TP900
• communication with ABB robot

Transport of aluminium blocks to machining centres and subsequent transport out of the cell after machining

• 1x S7-300
• 1x SIEMENS panel
• communication with ABB robot

Moification of existing cell for machining aluminium castings. Addition of a third CNC machining machine to the cell. The control system program is used to transport the blocks to be machined and then transport the machined blocks out of the cell. Block handling is handled by an ABB robot that inserts and removes blocks in and out of the machining center.

Palletizing of full and depalletizing of empty crates

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with frequency converters

The control system program ensures the depalletization of empty boxes for the production lines and the subsequent palletization of full boxes from the production lines to the respective pallet positions. The control system recognizes the crates from the database by means of barcodes on the crate.

Palletisation of aluminium castings

• 1x S7-1513F
• 1x SIEMENS panel
• TCP/IP communication with printer
• communication with ABB robot and superordinate system

Palletizing cell for aluminium block castings. Two types of blocks are palletised. Block tracking is implemented in the cell based on information from the master system. Printing of the label on the pallets by an industrial printer directly from the PLC using TCP/IP protocol

Palletising cell of cardboard crates in IKEA Malacky

• 1 x S7-1200
• 1 x SIEMENS panel
• communication with ABB robot
• communication with SEW frequency converters

Palletizing and depalletizing line for boxes

• Siemens S7-1500, 2x KTP1200

• communication with bar code reader Dataman 260

• communication with ABB robots

Robotic workplace for sand mold processing for casting blocks

• Siemens ET200SP safety PLC, 1x TP900

• communication with ABB robot

Control and monitoring of the conveyor technology line for castings processing using CNC

• technology analysis and solution design

• S7-300 programming, KTP1200, KTP900 on the Ethernet

• Profibus communication with SICK Safety PLC

• Profibus communication through DPDP Coupler with other systems

• Profibus communication with ABB robots and CNC from GROB company

• commissioning, debugging, training

Extension of conveyor technology for castings processing using CNC

• 2 x S7-300

• communication with ABB robots and CNC from GROB company

• Siemens mobile touch panel MP377

Transportation of aluminium blocks from the casting equipment to the sandblasting equipment

• 1x S7-300
• 1x SIEMENS panel

Modification of an existing line for transport and cooling of engine blocks between production halls. An RC2 casting line was added to the existing line transporting blocks from the RC3 and RC4 casting plants.

Palletizing of full and depalletizing of empty crates

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with frequency converters

The control system program ensures the depalletization of empty boxes for the production lines and the subsequent palletization of full boxes from the production lines to the respective pallet positions. The control system recognizes the crates from the database by means of barcodes on the crate.

Transport of full and empty crates from production lines to palletisation

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with SEW frequency converters

The control system program ensures the transport of empty crates to the production lines and then the transport of full crates from the production line to the warehouse for the palletizing cells. The control system provides data transfer between multiple control systems.

Transport of full and empty crates to production lines

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with SEW frequency converters

The control system program ensures the transport of empty crates to the production lines and the subsequent transport of full crates from the production line to the warehouse. The control system creates a database of the crates using barcodes on the crate.

Increase of transport capacity for a line for transport and cooling of engine blocks between production halls

• 2 x S7-300

• 3 x mobile panel SIEMENS KTP900

• communication with safety SICK PLC

• communication with SEW frequency converters

Control and monitoring of testing line for castings processing

• Siemens S7-300, 1X SIEMENS IPC

• Profibus communication with SICK Safety PLC

• Profibus communication with ABB robot

• Profinet communication with Cognex DataMan camera

• Profinet and Profibus communication with testing devices

Control and monitoring of a line for engine blocks transport and cooling between production halls

• S7-300

• SIEMENS KTP900 mobile panel

• communication with safety SICK PLC

Conveyor technology programming for castings processing using CNC

• S7-300

• Profibus communication through DPDP Couplers with other systems

• communication with ABB robots and GROB CNC milling machine

• Siemens MP277, TP1200 touch panels

• camera block scanning

• laser writer of the generated code

Conveyor technology for castings processing using CNC

• S7-300

• Profibus communication through DPDP Coupler with other systems

• Profibus communication with ABB robots and CNC from GROB company

• touch panel Siemens MP277

Transport of full and empty crates to production lines

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with SEW frequency converters

The control system program ensures the transport of empty crates to the production lines and the subsequent transport of full crates from the production line to the warehouse. The control system creates a database of the crates using barcodes on the crate.

Palletizing of full and depalletizing of empty crates

• 1x S7-1513F
• 2x SIEMENS panel
• S7 communication with control systems
• communication with frequency converters and ABB robot

The workstation is used for palletizing car wheels into prepared empty steel pallets. The wheels are stacked in five layers of 6 pieces each.

Palletizing full and depalletizing empty crates

• 1x S7-1500
• 1x SIEMENS panel
• S7 communication with control systems
• communication with frequency converters

The control system program ensures the depalletization of empty crates for the production lines and the subsequent palletization of full crates from the production lines to the respective pallet positions. The control system recognises the crates from the database by means of barcodes on the crate.

Transport of full and empty crates to production line

• 1 x S7-1500
• 1 x SIEMENS panel
• S7 communication with control systems
• communication with SEW frequency converters

The control system program ensures the transport of empty crates to the production lines and the subsequent transport of full crates from the production line to the warehouse. The control system creates a database of the crates using barcodes on the crate.

Palletizing cell for cartons of distillates

• Siemens S7-300, TP1200

• communication with ABB robot

• communication with SEW server

Box identification using bar codes

• Siemens S7-1500, 1x KTP700

• communication with bar code reader Dataman 260

Control and monitoring of the conveyor technology line for castings processing using CNC

• technology analysis and solution design

• S7-300 programming, KTP1200 on the Ethernet

• Profibus communication with SICK Safety PLC

• Profibus and Profinet communication with ABB robots and CNC from GROB company

• Profinet communication with Keyence DataMan 260 camera

• Ethernet communication with laser writer Masca

• commissioning, debugging, training

Palletizing line

• S7-300

• communication with an ABB robot

• Siemens TP1200

Palletizing line

• VIPA 300

• control of stepper motors, serial communication with frequency converters

• Profibus communication with ABB robots

• visualization MP277, Ethernet communication with CPU